Advantages of Automatic Wire Winding Machines That You May Not Know

Advantages of Automatic Wire Winding Machines That You May Not Know

Due to the varying functional requirements of different coil products and the increasing labor costs, the development of automatic wire winding machines has been further promoted. The process has evolved from the initial pure manual wire winding to manual feeding with automatic winding by a winding machine, and now to fully automatic unmanned operation. Especially in the past two years, the "machine replacement of labor" campaign has been vigorously developing in Dongguan. Golden Eagle has correspondingly introduced fully automatic wire winding machines, and even a production line for transformer wire winding machines. It can be said that the quality of wire winding at Golden Eagle is no longer greatly restricted by the experience and technical proficiency of workers, achieving the requirements of high efficiency, high output, and low scrap rate.

1. Through the PLC controller, the winding speed, number of turns, and time of the fully automatic wire winding machine can be precisely adjusted, and the debugging is also convenient.

2. It solves the problems such as the inability to wrap at the starting point and uneven wrapping. The tape tension is consistent, and the service life of the tape is three times longer than that in manual operation.

3. The wire arrangement is tight and neat. The wire diameter is not affected by deformation, and the product has high precision without any scratching or abrasion.

4. According to different input programs, various different windings can be wound on the same machine. The labor of one person can complete the work that used to be done by more than a dozen people, improving both production capacity and efficiency.

5. It can work continuously without interruption for a long time, and the uniform product quality can effectively reduce the enterprise costs.

6. The cost price is not much different from that of semi-automatic equipment, and it does not take too long to recover the cost and generate benefits.

7. After simple training, the staff can operate the machine, and one person can monitor several machines simultaneously.

8. A more diverse range of samples can be wound. The development trend of automatic wire winding machines shows automation, high efficiency, intelligence, energy conservation, low failure rate, user-friendliness, and diversification.

Automatic wire winding machines will develop towards special wire winding machines and those that can perform specific functions. With the advent of the era of science and technology, various manual devices are gradually withdrawing from the historical stage. Golden Eagle fully automatic wire winding machines, which are widely used for winding the coils of various small relays, solenoid coils, ignition coils, and other skeletons. It is a multi-purpose spindle wire winding machine with excellent versatility. According to mass production of multiple varieties, small-batch production of multiple varieties, the presence or absence of specification changes, and subsequent processes, the appropriate conveying method (fixture flow type, skeleton handling type, turntable handling type) can be selected accordingly. With individual NC control, the operation of a single machine and the independent rotation of each system can be achieved. For those that are difficult to handle with the skeleton, the automation of subsequent processes can still be realized by adopting various fixture handling methods.