Views: 26 Author: Jeannie Publish Time: 2025-05-09 Origin: Site
When one is in a good mood, one's spirits are lifted. Let's start with something cheerful.
The customer sent a message: The magnetic rod coil test report is qualified. We will immediately arrange a 50K order. Please prepare the materials in advance. This message has finally put my anxious heart at ease. The sense of achievement is even more delightful than making money.
Recall that in mid-March, Mr. Li from Shenzhen came to me and said: Their current coil manufacturer has been constantly receiving returns because the parameters of the magnetic rod coils and the tin-impregnation dimensions did not meet the customer's requirements. The wasted testing fees and labor costs were even more expensive than the materials.
Mr. Li informed us that the requirements for this magnetic rod coil are extremely strict. The tin plating tolerance must be within ±0.1MM. There are specific requirements for the material and size of the magnetic rod. Due to the limited winding size on the surface of the magnetic rod and the need for the coil body to be extremely flat, otherwise it would exceed the size limit. The inductance resistance and magnetic permeability of the magnetic rod coil are also specified.
After receiving the request from Mr. Li, Golden Eagle Coils immediately arranged for engineering technicians to debug the products. They first verified the magnetic rod parameters and performance required by the products, and then verified the tin immersion tolerance of the magnetic rod coils. Due to the small size of the dimensional tolerance, the traditional tin immersion process could not meet the customer's requirements. The engineering staff proposed that this process should purchase precise automatic tin immersion equipment to complete it. Subsequently, the engineering staff of Golden Eagle Coils and the automation equipment manufacturer jointly participated in the equipment development discussion, and finally completed this process on the automatic soldering machine.
Subsequently, Golden Eagle Coils provided 50 PCS of magnetic rod coils as samples to Mr. Li for verification of the parameters. Today, the inspection report was released, and the magnetic rod coils fully met the customer's parameter requirements. Mr. Li requested an initial order of 50K. Receiving the news of successful trial use, both Mr. Li and I were very happy. The problem with the magnetic rod coils has been solved. Mr. Li not only won the bid but also can purchase at a lower cost and earn more money. Mr. Lin must be very happy. I can help the customer solve problems and also help them save money. This sense of achievement is even more enjoyable than making money.
In recent years, there have been numerous manufacturers in the magnetic rod coil industry. Most of these manufacturers have varying product quality. Many of them engage in low-price, malicious competition. To achieve lower prices, they not only use recycled materials for production but also reduce processes during the manufacturing process to save time and effort. They rush to deliver products without conducting 100% electrical tests. As a result, due to the short lifespan, quality accidents frequently occur in the customers' circuits.
Why are the magnetic rod coils of Golden Eagle Coils recognized by customers?
1. All the machines are made by Jitei's fully automatic winding machines, with a repeatability accuracy of 0.001. This might not be achievable by other companies.
2. Daily production capacity of 50,000 units - perhaps no other company in the country can achieve this level.
3. By adopting the lean production and one-piece flow production mode, quality abnormalities can be detected promptly.
4. The raw material wire brands are well-known suppliers in the industry: Yili Soller, Daihei of Japan, and Sumitomo.
5. 100% of raw materials and finished products undergo life reliability tests.
6. The factory area is approximately 30,000 square meters, so there is no need to worry about production capacity.