The Coil Operation Is Fully Automated, Increasing Production Efficiency by 200%

The coil operation is fully automated, increasing production efficiency by 200%

Dongguan is known as the "World Factory" and is one of the largest manufacturing bases in the world. Here, you can often see factories racing against time day and night, machines running non-stop 24 hours a day, and workers rushing to work in three shifts without interruption.

At present, many inductance coil manufacturers in Dongguan have adopted coil automation production equipment to replace part of manual production. Fully automated equipment, collaborative robots and other automation tools will play an increasingly important role. Among them, Golden Eagle Electronics has imported a large number of new high-precision fully automatic Japanese winding equipment, hollow automatic winding machines, Alpha automatic winding machines and transformer fully automatic winding machines from Japan, which have achieved good results. It is understood that with the accelerated advancement of full automation transformation, previously more than 50 workers could achieve a monthly output of 500k, but now more than 30 workers can achieve a monthly output of 500k, and the production efficiency has also increased by 200% compared with the original.

The process of the inductance coil automatic production line is: glue mixing - six-axis machine winding - wire pulling/glue dispensing - baking - soldering - glue brushing - baking - tin dipping - resistance and inductance testing - appearance inspection - OQC inspection. This is a common inductance coil workflow. In the process of inductance coil manufacturing and processing, there are also manual operation processes such as welding, wire pulling and lead wire processing. However, the efficiency of manual operations is very low, and the quality of the produced products is also difficult to control. Defects often occur, resulting in cost waste. Through in-depth cooperation with suppliers, Golden Eagle Electronics has developed and improved a variety of automatic machinery for coils, such as soldering machines, screw machines, glue dispensers and glue applicators, which have stabilized and improved production efficiency and product quality, reduced the requirements for workers' operating skills, and basically realized the full automation of the inductance coil operation process. Each coil production line only needs 2-3 operators, and significant improvements have been made in cost, quality and production efficiency.

The establishment of the Guangdong-Hong Kong-Macau Greater Bay Area has promoted the development of emerging industries in Dongguan. According to incomplete statistics, there are more than 400 robot companies in Dongguan Songshan Lake. The successful practice of the Dongguan Songshan Lake Robot Base is a vivid epitome of Dongguan's promotion of emerging industries and the construction of an advanced manufacturing center in the Guangdong-Hong Kong-Macau Greater Bay Area. Located in Dongguan, Golden Eagle Electronics has also reached in-depth strategic cooperation with a number of robot and automation equipment enterprises, researching and improving equipment to reduce the requirements for workers' operating skills, promoting its own continuous intelligent manufacturing upgrading, and moving towards the industrial internet transformation of "production automation, management informatization and digitalization".