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English
Views: 87 Author: Site Editor Publish Time: 2025-04-23 Origin: Site
Dongguan is known as the "factory of the world" and is one of the world's largest manufacturing bases. Here you can often see factories racing against the clock, machines running 24 hours a day, and workers working in three shifts.
At present, many inductance coil factories in Dongguan are using coil automatic production equipment to replace part of the manual production, and automation tools such as fully automated equipment and collaborative robots will play an increasingly important role. Among them, Golden Eagle Coils imported a large number of new high-precision automatic Japanese winding equipment, hollow automatic winding machine, alpha automatic winding and transformer automatic winding machine from Japan, and achieved good results. It is understood that with the acceleration of the transformation of full automation, more than 50 workers used to produce 500k per month, but now more than 30 workers can achieve a monthly output of 500k, and the production efficiency has increased by 200% compared with the original.
The process of inductance coil automatic production line: glue adjustment - six-axis machine winding - wire pulling / dispensing - baking - soldering - glue brushing - baking - tin immersion - test resistance, inductance - appearance - OQC inspection. This is a common inductor coil workflow, and in the process of inductor coil manufacturing, there are also manual processes such as welding and pulling wires. However, the efficiency of manual operation is very low, and the quality of the products produced is also difficult to control, and there are often defects, which makes the cost wasted. Through in-depth cooperation with suppliers, Golden Eagle Coils has developed and improved a variety of automatic machinery such as soldering machines, screw machines, dispensing machines, and gluing machines for coils, which has stabilized and improved production efficiency and product quality, reduced the requirements for workers' operation technology, and basically realized the full automation of the operation process of inductor coils, and each coil production line only needs 2~3 operators, and the cost, quality, and production efficiency have been significantly improved.
The establishment of the Guangdong-Hong Kong-Macao Greater Bay Area has promoted the development of emerging industries in Dongguan, according to incomplete statistics, Dongguan Songshan Lake has more than 400 robot companies, the successful practice of Dongguan Songshan Lake Robot Base, is Dongguan to promote the development of emerging industries, the construction of the Guangdong-Hong Kong-Macao Greater Bay Area advanced manufacturing center a vivid epitome. Fuying Electronics has also reached in-depth strategic cooperation with a number of robot and automation equipment companies in Dongguan to develop and improve equipment to reduce the technical requirements for workers, promote its own continuous intelligent manufacturing upgrades, and move towards the industrial Internet transformation of "production automation, management informatization and digitalization".
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