The coil operation is fully automated resulting in a 200% increase in production efficiency.

The coil operation is fully automated, resulting in a 200% increase in production efficiency.

Dongguan is known as the "World Factory", one of the largest manufacturing bases in the world. Here, you can often see factories working non-stop day and night, machines running continuously for 24 hours, and workers working in shifts without rest, covered in dust and fatigue.

At present, many inductor coil manufacturers in Dongguan have adopted automated production equipment for coils to replace part of the manual production. Fully automated equipment and collaborative robots and other automated tools will play an increasingly important role. Among them, Golden Eagle Coil has imported a large number of brand-new, high-precision fully automatic Japanese winding machines, hollow automatic winding machines, Alpha automatic winding machines, and transformer fully automatic winding machines from Japan, achieving good results. It is understood that with the accelerated promotion of the fully automated transformation, the monthly output of 50 workers before was 500k, while now 30 or more workers can achieve a monthly output of 500k, and the production efficiency has increased by 200% compared to before.

The process of the automated production line for inductor coils: Mixing glue - Six-axis machine winding - Pulling wires/spotting glue - Baking - Soldering - Applying glue - Baking - Immersing in tin - Testing resistance and inductance - Appearance - OQC inspection. This is the common workflow for inductor coils. During the manufacturing process of inductor coils, there are also human work processes such as welding, pulling leads, etc. However, human work has very low efficiency and the quality of the produced products is difficult to control. Frequent defects occur, resulting in waste of costs. Golden Eagle Coil, through deep cooperation with suppliers, has developed and improved multiple types of soldering machines, screw machines, spotting machines, and dispensing machines for inductor coils. This has stabilized and improved production efficiency and product quality, reduced the requirements for workers' operational skills, and basically achieved the full automation of the inductor coil operation process. Each coil production line only requires 2 to 3 workers. Cost, quality, and production efficiency have all achieved significant improvements.

The establishment of the Guangdong-Hong Kong-Macao Greater Bay Area has promoted the development of emerging industries in Dongguan. According to incomplete statistics, there are over 400 robot companies in Songshan Lake, Dongguan. The successful practice of the robot base in Songshan Lake, Dongguan, is a vivid illustration of Dongguan's efforts to promote the development of emerging industries and build an advanced manufacturing center for the Guangdong-Hong Kong-Macao Greater Bay Area. Golden Eagle Coil is also located in Dongguan and has reached in-depth strategic cooperation with several robot and automation equipment enterprises. It has improved equipment to reduce the technical requirements for workers' operations, promoting its continuous advancement in intelligent manufacturing upgrades and moving towards the industrial internet transformation of "production automation, management informatization and digitalization".