Views: 1945 Author: Site Editor Publish Time: 2025-04-01 Origin: Site
The legend of ingenuity in the coil: Golden Eagle’s solenoid valve coil technology breakthrough
Golden Eagle annual investment in research and development costs of not less than 7 million, many hidden costs are difficult to count, in Dongguan, Pingxiang two have their own research institute, continue to buy research and development of testing equipment only to make more high-quality solenoid valve coil.
A large automation equipment manufacturer undertook an epoch-making project to build the world's most advanced intelligent logistics sorting system. This system requires the solenoid coil in the core equipment to not only maintain stable performance under high frequency opening and closing, but also to operate normally in extreme temperature environments with a fault tolerance rate of nearly zero. The project team searched for world-renowned electronic component suppliers, but were rejected due to technical bottlenecks, until they heard about Golden Eagle Electronics.
After receiving the demand, the R & D team of Golden Eagle Electronics immediately threw themselves into the intense work. Solenoid valve coil looks ordinary, but it is hidden. Traditional solenoid coil design and manufacturing processes simply cannot meet such demanding requirements. Team members are stationed in the R&D department day and night, starting from the most basic electromagnetic principles, re-deducing every parameter.
After trying numerous combinations of materials, they found that an imported special copper material could theoretically greatly improve electrical conductivity, but this material is extremely difficult to process and will break during winding. The engineers of Golden Eagle did not hold back, and successfully solved this problem by improving the winding equipment and writing the control program independently, accurate to the winding accuracy of 0.01mm.
However, heat problems followed. In high-frequency operation, if the heat generated by the solenoid coil is not dissipated in time, it will quickly lead to performance degradation. Golden Eagle technicians have innovatively designed a structure with a built-in micro heat sink, which uses the airflow generated by the operation of the equipment to achieve efficient heat dissipation. After repeated testing and optimization, this design makes the solenoid coil several times more stable at high temperatures.
When Golden Eagle Electronics delivered the finished solenoid coil to the customer, the technical team of the other side carried out the most rigorous testing. In the simulated ultra-low temperature and ultra-high temperature environment, under the high-frequency opening and closing test dozens of times per second, the solenoid valve coil has always been stable, and the performance indicators are far beyond expectations. Customers were amazed, they never thought that a company could break through these technical barriers to accomplish such a difficult task.
Peers try to imitate the technology of Golden Eagle, but due to the lack of its profound technical accumulation, the ultimate control of details and never give up the spirit of innovation, has always been unable to reach. With its unique technology, Golden Eagle Electronics has become the preferred partner of global high-end equipment manufacturers in the field of solenoid valve coils.
Need any coil products can contact us to understand,Golden Eagle Electronics Co., LTD., for every pursuit of the ultimate performance of the project escort.